Minimize ISS RELL

ISS Utilization: RELL (Robotic External Leak Locator)

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NASA is sending humans forward to the Moon, this time to stay. Upcoming expeditions to the Moon will require making every moment of astronaut time outside the safety of the Gateway in orbit and lunar lander system on the surface count. Robotics will enable lunar crews to do more while minimizing their risk. 1) 2)

NASA's Satellite Servicing Projects Division is teaming up with the International Space Station to develop the technologies for this kind of astronaut-robotic collaboration, and is launching a Robotic External Leak Locator (RELL) aboard Cygnus on Northrop Grumman's 11th Commercial Resupply Services mission.

Spacecraft and habitats rely on extensive cooling systems. Just as coolant in a car is used to cool its engine, ammonia is circulated through a huge system of pumps, reservoirs and radiators on station to cool its complex life support systems, spacecraft equipment and science experiments. RELL is a "sniffer," or a robotic, remote-controlled tool that helps mission operators detect the location of external ammonia leaks on space station and rapidly confirm a successful repair.

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Figure 1: Photo of the RELL (Robotic External Leak Locator) flight unit before launch (image credit: NASA)

"RELL capabilities help mitigate the risk of the potentially severe impacts to the space station presented by an external ammonia leak," said Christopher Craw, ISS Senior Systems Integration Lead at NASA's Johnson Space Center in Houston.

When it arrives at ISS, this will be the second RELL on board and will serve as a spare.

Some background:

The first flight RELL-1 (also referred to a IRELL) is already on board the station (it was launched on 3 December 2015 on CRS-4 of Orbital ATK) where it successfully located a leak in one of these systems, significantly reducing astronaut time required outside of station to inspect and repair the leak. 3) 4) 5)

On-orbit operations with RELL-1 began in late November 2016 and following scanning activities to characterize the natural and induced environment of the ISS, RELL focused on the United States EATCS (External Active Thermal Control System). RELL successfully detected ammonia related to a known small ammonia leak in the port-side EATCS, with the highest pressure values around the inboard Radiator Beam Valve Module 1 (RBVM 1). An additional day of scanning was subsequently performed in December 2017 to focus on RBVM 1. RELL was approved for additional external operations in February 2017 with the goal of fine tuning the location of the leak. Using grid scanning patterns, RELL detected ammonia around RBVM 1 and located the approximate source of the leak. The potential leak site was inspected by a crew member during an Extravehicular Activity (EVA) in March 2017, and the suspected radiator-side lines were isolated from the port-side EATCS coolant loop in April 2017. Subsequent monitoring of the system pressures showed that the leak has stopped, indicating RELL accurately located the source of the EATCS leak. These activities verify that RELL enhances the ISS Program's ability to not only locate small leaks, but isolate the source with minimal impact to the entire ISS system. 6)

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Figure 2: Controlled by a team at NASA/JSC (Johnson Space Center), the Canadian Space Agency's Dextre robot point IRELL toward the station's cooling lines. A NASA ground team will monitor the signals from Earth (image credit: NASA/Goddard Spaceflight Center)

"The decision to build and fly another flight unit seemed like the obvious choice to ensure this capability was going to be available to the ISS Program through the rest of spacecraft's life," said Adam Naids, ISS Hardware Development Engineer at NASA's Johnson Space Center.

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Figure 3: Photo of astronaut Shane Kimbrough with RELL aboard the International Space Station (image credit: NASA)

After Cygnus delivers the second RELL to station, the plan is to store the unit until an ammonia leak is detected. Then, a game of "hot and cold" would begin. Affixed to the Canadian Space Agency's Dextre robot arm, RELL would be moved around the outside of the station using its mass spectrometer "sniffer" to locate ammonia leaks. When RELL is directed toward a leak, it returns a higher signal. The higher the signal, the closer the leak. This process allows RELL to pinpoint the source of any given ammonia leak, giving space station managers the information they need to understand and correct the problem.

Before RELL, astronauts manually searched for leaks on spacewalks, which always carry an element of risk. The Leak Locator that is currently stationed in-orbit has proven its worth, paving the way for the second unit.

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Figure 4: The Robotic External Leak Locator on the end of the Dextre robot in February 2017 (image credit: NASA)

Both RELL units will eventually be stored in the RiTS (Robotics Tool Stowage), which is still in development. Once installed to the outside of station, RiTS will store the instruments so they are available when needed to track down a leak.

Operation of RELL: The RELL design includes two sensors: a mass spectrometer and a total pressure gauge. The mass spectrometer measures the number of molecules present in any molecular mass to create a "mass spectrum" reading. Based on this data, analysts determine the composition of present gases. The mass spectrometer can distinguish between trace orbital gasses, which occur naturally, and chemicals potentially originating on station, such as ammonia. This tool can tell the difference from a football field length away.

The total pressure gauge measures the total pressure in space. After the general vicinity of a leak is known, the pressure gauge is able to pinpoint it within a few inches in real time.

The benefits of leak detection have already been proven on station, and this ability could be similarly helpful for long-term human habitation on the lunar Gateway, a lunar habitat, and perhaps one day a crewed voyage to Mars. At its core, RELL is a robotics-controlled characterizer of the local environment. This same ability could be used to determine the composition of nearby environments for exploration on the lunar surface, and for scientific and resource utilization purposes.

The president's direction from Space Policy Directive-1 galvanizes NASA's return to the Moon and builds on progress on the Space Launch System rocket and Orion spacecraft, collaborations with U.S industry and international partners, and knowledge gained from current robotic assets at the Moon and Mars.

Whether reducing the risk to astronauts on station or one day "sniffing out" the environment of an extraterrestrial world, the human-robotics collaboration demonstrated by RELL will be a vital part of NASA's exploration future.


Launch: The RELL-2 instrumentation was launched on 17 April 2019 as part of the Cygnus NG-11 (Northrop Grumman-11) CRS (Commercial Resupply Mission) to the ISS on the Antares 230 vehicle. The launch site was MARS (Mid-Atlantic Regional Spaceport) on Wallops Island in Virginia. 7)

Orbit: Near-circular orbit, altitude of ~ 400 km, inclination = 51.6º, period of ~ 92 minutes.



1) Kathryn Cawdrey, Rob Garner, "NASA ‘Nose' Importance of Humans, Robots Exploring Together," NASA, 16 April 2019, URL: https://www.nasa.gov/feature/goddard/2019
/nasa-nose-importance-of-humans-robots-exploring-together

2) "NASA 'Nose' importance of humans, robots exploring together," Space Daily, 17 April 2019, URL: http://www.spacedaily.com/reports/NASA_Nose_importance_of_humans_robots_exploring_together_999.html

3) https://sspd.gsfc.nasa.gov/rell.html

4) "International Space Station Robotic External Leak Locator," NASA Facts, URL: https://sspd.gsfc.nasa.gov/images/RELL_Factsheet_print_041519.pdf

5) "Space Station Receives New Space Tool to Help Locate Ammonia Leaks," NASA, 22 December 2015, URL: https://www.nasa.gov/mission_pages/station/research/news
/new-space-tool-to-help-locate-ammoni-leaks.html

6) Alexandra M. Deal, Katie L. Fox, Alvin Y. Huang, Michael J. Heiser, William A. Hartman, Ronald R. Mikatarian, Matthew J. Davis, Adam Naids, Timothy A. Bond, Brien Johnson, and Dino J. Rossetti ,"Robotic External Leak Locator (RELL) leak plume field detection on the International Space Station (ISS)", Proceedings of SPIE 10748, 'Systems Contamination: Prediction, Control, and Performance 2018, 1074807,' 19 September 2018, doi: 10.1117/12.2324738, https://doi.org/10.1117/12.2324738

7) "Northrop Grumman Heads to Space Station with New NASA Science, Cargo," NASA Release 19-031, 18 April 2019, URL: https://www.nasa.gov/press-release
/northrop-grumman-heads-to-space-station-with-new-nasa-science-cargo

 


The information compiled and edited in this article was provided by Herbert J. Kramer from his documentation of: "Observation of the Earth and Its Environment: Survey of Missions and Sensors" (Springer Verlag) as well as many other sources after the publication of the 4th edition in 2002. - Comments and corrections to this article are always welcome for further updates (herb.kramer@gmx.net).

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